Solutions

Sunburst EMS features a flexible manufacturing environment and supports a broad range of advanced manufacturing technologies.

We consider effective and proactive management of your manufacturing program to be the key to a successful partnership.

Sunburst provides experienced, dedicated program managers and invests in strategic supplier relationships, innovative sourcing strategies, and advanced inventory management for both turnkey and consignment environments

Design

  • Dedicated program management
  • Complete documentation package
  • Circuitcam software
  • Complete Product Design
  • PCB Layout
  • Design for manufacturability
  • Design for Test
  • Design for Cost Reduction
  • Functional and In-Circuit Test Development

Prototype

  • 3 to 5 day turn around time
  • Dedicated resources
  • Distinct prototyping process
  • Design feedback mechanism
  • Transition to Production
  • Machine or hand build

PCB Assembly

  • Multiple High-Speed SMT Production Lines
  • Print, Place, Reflow/Wave Solder, Clean/No-Clean
  • Fine Pitch, 0201, 0402, BGA, and Micro-BGA Assembly
  • Single and Double Sided Boards
  • Clean / no Clean
  • BGA Rework and Reballing
  • Automated through-hole insertion
  • Hand assembly via customized work cells and progressive pace lines
  • Volume Production
  • IPC Class 3
  • Automatic Optical Inspection
  • Functional Test

Supply Chain Management

  • Turnkey and Consignment Programs
  • Expertise in Managing Transition to Outsourcing
  • Custom Inventory Management Programs
  • Kanban and JIT Services
  • Next Generation ERP System
  • E-Procurement Capability
  • Strategic Supplier Relationships
  • In-house Stores

Conformal Coating

  • Dedicated and self contained Conformal coating cell
  •  Features Humiseal coating products
  • Provides protection against moisture, fungus, dust and other environmental contaminants

Box Build

  • Dedicated customer specific cells for performing final product assembly which includes the assembly and integration of chassis, power supplies, cables, PCBs along with system configuration, functional test, and burn-in services
  •  Customize assembly programs for specific customer requirements from board assembly to complete turnkey dock-to-stock programs.
  • Current product categories in our “box-build” portfolio include optical flight data recorders, high tech medical electronics devices, classified military products, telecommunications devices, and network server products